Sorting equipment is a modern solution used to complete picking, sorting, and distribution operations in various sectors. It plays a vital role in ensuring the efficiency of sorting and distribution tasks. In large-scale warehouses and distribution centers worldwide, automatic sorting systems have become indispensable. These systems boast high sorting capacity and can handle a variety of goods. For example, some advanced sorting systems are capable of handling tens of thousands of items daily, with peak capacities reaching even higher during busy seasons. The volume of shipments processed by these systems daily can be substantial.
Sorting systems often employ linear sorting machines and use different methods such as inclined trays, with sorting capacities as high as several thousand items per hour. The weight range of goods can vary from very light to quite heavy, depending on the specific system's capabilities. In recent years, sorting technology has developed rapidly, resulting in larger systems with higher sorting capacities and wider applications across various industries. Sorting equipment is now a critical part of modern warehouse operations, directly influencing the operational capacity and scale of distribution centers while reflecting advancements in logistics technology.
Composition of the Automatic Sorting System
1. Control Device
This component is responsible for identifying, receiving, and processing sorting signals. Based on the input received—such as barcodes, color codes, keyboard input, or weight detection—the control device directs the system to classify goods according to criteria such as product variety, destination, or owner.
2. Sorting Device
The sorting device acts upon the instructions from the control device. As goods pass through, the sorting device changes the direction of transport, moving items onto different conveyors or into sorting crossings. Various types of sorting devices exist, including push-out, surface, tilt, and branch types, each with its own requirements regarding packaging material and weight.
3. Conveying Device
This component, typically made up of conveyor belts or systems, transports goods through the control and sorting devices. It connects with multiple sorting crossings, allowing sorted goods to be moved to the appropriate area for further handling or storage.
4. Sorting Crossings
Sorting crossings guide goods from the main conveyor into specific channels for further processing. These crossings, made from materials like steel belts, rollers, or other equipment, help direct goods to collection platforms, where they are prepared for storage or further distribution operations.
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